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Connector Laser Welding

Application Description                                           

Connector Specification                                           
Positive spot welding, side seam welding

Description

Connector Laser Welding

Abstract: Connector welding system, Productivity/efficiency≥15PPM.

 

  1. Application Description   

Connector Specification                                           
Positive spot welding, side seam welding
Standard
Diameter of welding point ≤0.5mm
True position of welding point 0.1mm
Advantage
Superior rate ≥99%
Productivity/efficiency≥15PPM

 

  1. Technology

 

Difficulties
1. Welding is required on both front and back sides, and it takes two times to disassemble and assemble the fixture.
2. Product shape error results in low superior rate.
Solution
Tip 1. Design the special fixture so both side can be welded, which can improve the laser utilization.
Tip 2. Use floating positioning method to improve product positioning accuracy.

 

  1. Feature
  2. Double station and manual loading and unloading;
  3. Welding multiple products at one time, high efficiency and good stability;
  4. Two laser path energy sharing, simultaneous welding on both sides, improve efficiency;
  5. One fixture, compatible with both sides welding, which can decrease times to disassemble and assemble the fixture.

 

  1. System Including

This connector laser welding system includes laser welding machine, chiller, smoke purifier, workstation, etc.

 

  1. Parameter

 

Dimension 800(L)*1100(W)*1880(H)mm
Repeat Accuracy(XYZ) ±0.05mm
Failure Rate ≤2%
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